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There is a process that must take place for marble and granite
countertops to go from the quarry to the kitchen. The process of
kitchen countertop fabrication hasn’t changed a whole lot since the
times of the ancient Greeks, but the process has become more automated.
Huge stones are taken from the quarries, out of which marble and
granite slabs are cut to use for various purposes. After that, the
marble and granite slabs are cut and polished to suit the needs of
different customers.
The idea of kitchen countertop fabrication
and installation hasn’t changed much, but the equipment that people use
has improved with the latest technology. Basically, marble and granite
countertops are cut and polished using saws, polishers, and routers.
The saws serve many purposes in the kitchen countertop fabrication
process, starting with the cutting of stones into slabs. Diamond saws
are usually used for the initial cutting of marble and granite slabs.
Bridge saws are used to cut the slabs into more specific shapes, such
as for marble and granite countertops, flooring, and mantels.
The
polishers also play an integral role in the process of kitchen
countertop fabrication, because they sand down the surface to the
texture that different customers desire. Marble and granite slabs can
be polished to a mirror finish from the course rock they once were.
Rotating pads are used to polish down the marble and granite
countertops. Most modern polishers can produce a variety of finishes
during the kitchen countertop fabrication process. Finishes include
smooth, soft looks, or slick, shiny mirror finishes. Specialized
finishes such as flamed or hammered are also popular.
The
routers complete the last step in the kitchen countertop fabrication
process. These tools produce edge profiles on the marble and granite
slabs, or cut designs into larger slabs so they can be used for things
like fireplace mantels. The edge profiles on marble and granite
countertops can be simple or highly decorative, depending on what the
customers want. These machines used to be operated by hand, or had some
limited automatic function. In the past, marble and granite countertops
with complex edge profiles might have taken three weeks or longer to
produce.
What has taken the kitchen countertop fabrication
process into the 21st century is computer technology. A process called
computer numeric control, or CNC, uses digital technology to control
all the machines in the process. Now the process of taking marble and
granite slabs and turning them into beautiful counters, mantels,
hearths or other decorative home pieces takes hours instead of weeks.
In fact, CNC has doubled the productivity of most kitchen countertop
fabrication shops. This technology has dramatically increased the
quality of the finished product, and the process of creating marble and
granite countertops will likely continue to improve in the future.
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